Tomáš Pavel
Process Project Manager
Praha 4 Kunratice
Summary
With over 18 years of comprehensive experience in the automotive industry. Expertise in process design and development, project management, manufacturing processes, and quality control. My pragmatic approach to problem-solving has enabled me to consistently deliver efficient and adaptive solutions, and I am driven by a strong sense of responsibility towards achieving organizational goals. As a proactive team player, I thrive in collaborative settings while also demonstrating confidence and self-sufficiency when working independently. My exposure to multicultural corporate environments has honed my ability to effectively communicate and navigate through diverse teams, fostering a positive and cohesive working atmosphere. This rich background equips me with a unique blend of skills and experience, making me an asset to any organization seeking to enhance their automotive manufacturing capabilities.
Overview
21
21
years of professional experience
2
2
years of post-secondary education
2
2
Languages
Work History
Manufacturing Engineer Senior
CONTINENTAL AUTOMOTIVE CZECH REPUBLIC S.R.O.
05.2017 - Current
- Oversaw manufacturing preparation from business case to production start, including ramp-up phase.
- Led Design for Manufacturability (DFM) and Failure Modes and Effects Analysis (FMEA) to ensure product manufacturability and process improvement.
- Collaborated with R&D for process specifications and product changes, enhancing manufacturing ease.
- Coordinated assembly line installation, product, and process validation, ensuring quality standards.
- Identified plans and resources required to meet project goals and objectives.
- Managed budget and expenses, maintaining cost-effective manufacturing operations.
- Developed and maintained detailed work instructions and project documentation for consistency and clarity.
- Conducted manufacturing capacity and layout calculations for optimal production efficiency.
- Managed cross-functional team meetings to keep all stakeholders informed and aligned.
- Established strong supplier relationships and coordinated international meetings for quality assurance.
- Led project management activities, including planning, documentation, and risk management, to optimize manufacturing processes.
- Developed and initiated projects, managed costs, and monitored performance.
Launch Manager
CONTINENTAL AUTOMOTIVE CZECH REPUBLIC S.R.O.
03.2015 - 05.2017
- Managing project teams across the production plant.
- Budgeting for projects, including investments and expenses.
- Setting up, managing, and coordinating the project team.
- Planning and leading the project, including validating milestones.
- Coordinating assembly line production and product/process validation.
- Conducting internal project meetings for reviews, action plans, and problem-solving.
- Communicating with customers, including visits and audits.
- Regular reporting, risk management, and escalation.
- Managing changes.
- Collaborating closely with the R&D department in an offshore location
- Planned, created, tested and deployed system life cycle methodology to produce high quality systems to meet and exceed customer expectations.
- Reduced waste and pursued revenue development strategies to keep department aligned with sales and profit targets.
- Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
Process Development Engineer
ASSA ABLOY S.R.O. FAB VEHICLE SECURITY
08.2012 - 02.2015
- Responsibility for the complete manufacturing preparation from a business case to a start of the production
- Main activities: Technological preparation of production – New technologies, manufacturing strategy, assembly line calculation, process flow, layout, PFMEA, line balancing, assembly instructions etc
- RFQ preparation (requirements for tools and machines), support of RFQ process, tracking of line production, development with suppliers, control days, capability reviews etc
- Pre-serial production, cooperation on release of the production line into serial production, technical change proposals and implementation Main projects: Setting up a new assembly line for a new locking system => activities as described above Setting up a new assembly line in Mexico => activities as described above Technical production support in China, company transfer preparation
Project Manager
ASSA ABLOY S.R.O. DIVISION FACEA
11.2008 - 05.2011
- Project Management role over seeing product lifecycle from conceptual design to manufacturing
- Main activities: Project timing Project budget – investment and expenses (CAPEX) Set up, management and coordination of project teams Leading the project through the system of project gateways and MS Project Communication with customers, customer visits, audits Internal project meetings – project reviews, actions plans, daily issues solving Regular reporting to customers and company management Change management Main projects: New Locksets (keys, handles, door locks, ignition locks, etc.) for OEMs DAF, VW, Skoda, SVW Set up of the new FACEA plant in China – Selection and preparation of production premises, assembly lines, set up of production, training, audits Localization of production of single components in China for FACEA China and FACEA in CZ
Process Development Engineer
ASSA ABLOY S.R.O. DIVISION FACEA
05.2005 - 10.2008
- Responsibility for the complete manufacturing preparation from a business case to a start of the production
- Main activities: Technological preparation of production – New technologies, manufacturing strategy, process flow, layout, PFMEA, line balancing, assembly instructions etc
- RFQ preparation (requirements for tools and machines), support of RFQ process, tracking of line production development with suppliers, control days, capability reviews etc
- Pre-serial production, cooperation on release of the line into serial production, technical change proposals and implementation, solving of daily issues Main project: Transfer of production from the UK to the Czech Republic – Set up of production, assembly lines, training, documentation, audits etc.
Quality Incoming inspection
ASSA ABLOY S.R.O. DIVISION FACEA
10.2004 - 04.2005
- Main activities: Checking of incoming components – quality, dimensions, material, etc
- Releasing components for serial production Communication with suppliers Deviations, claims etc.
Setter (trouble shooting)
ASSA ABLOY S.R.O. DIVISION FACEA
07.2003 - 09.2004
- Main activities: Setting, checking, and operating machines in pre-production.
Education
Technical high school -
Nove Mesto nad Metuji
09.2001 - 05.2003
Skills
Process Development
Operational Reporting
Manufacturing Processes
Risk Assessment
Cost Control
Schedule Management
Contract Management
Document Management
Project Tracking
Compliance Monitoring
Work Flow Planning
Training And Skills
- Project management
- Lean Six Sigma
- FMEA
- TPM
- APQP
- PPAP
- MOST
- Kaizen
Knowledge Of
- VDA
- IATF 16949
- ISO 14001
- Production
- Project & data management – PDM (SAP, TPV2000)
- ERP systems
- MS Project
- MS Office
- AutoCAD
Personal Information
Driving License: B
Travelling
06/2011 – 07/2012 New Zealand_________________________________________________________________________
During my time in New Zealand, I embarked on a journey to improve my English language skills while immersing myself in the country's landscapes andcultural experiences. This unique opportunity allowed me to develop a deeper understanding of the English language and broaden my global perspective.
Timeline
Manufacturing Engineer Senior
CONTINENTAL AUTOMOTIVE CZECH REPUBLIC S.R.O.
05.2017 - Current
Launch Manager
CONTINENTAL AUTOMOTIVE CZECH REPUBLIC S.R.O.
03.2015 - 05.2017
Process Development Engineer
ASSA ABLOY S.R.O. FAB VEHICLE SECURITY
08.2012 - 02.2015
Project Manager
ASSA ABLOY S.R.O. DIVISION FACEA
11.2008 - 05.2011
Process Development Engineer
ASSA ABLOY S.R.O. DIVISION FACEA
05.2005 - 10.2008
Quality Incoming inspection
ASSA ABLOY S.R.O. DIVISION FACEA
10.2004 - 04.2005
Setter (trouble shooting)
ASSA ABLOY S.R.O. DIVISION FACEA
07.2003 - 09.2004
Technical high school -
Nove Mesto nad Metuji
09.2001 - 05.2003